Application of Oxyfuel Combustion Technology on Ladle Furnace

Project objective

The purpose of this study is to analyze and evaluate the heat transfer characteristics and energy efficiency of oxyfuel technology on a 15 ton ladle furnace through analytical modeling.

Project description

From steady state analysis:

under the same inner wall temperature ( 1668.15 (K) ), oxyfuel combustion can reduce 50.89%  fuel mass flow rate.

From transient analysis:

under the same heat capacity of ladle ( 11294.143 (MJ) ), oxyfuel combustion ( fuel mass flow rate 0.01~0.02 (kg/s) ) can save 4.05~73.03%  heating time.

under the same heat capacity of ladle ( 11294.143 (MJ) ), oxyfuel combustion ( fuel mass flow rate 0.01~0.02 (kg/s) ) can save 36.76~64.45% cost.

From CFD simulation:

The biggest challenge of oxy-fuel combustion is to decrease in suction.

Narrow outlet and increase momentum of mass inlet could reduce in suction.

Publication

Po-Lun Tseng, Wei-Dong Hsieh ,Ming-Hsun Wu, Simulation on Heating Characteristics of Oxy-fuel Combustion in the Ladle Furnace, The 31st Nat. Conf. on Mech. Engineering of CSME, Taichung, Taiwan, 2014.

Po-Lun Tseng, Wei-Dong Hsieh ,Ming-Hsun Wu, Heat Transfer Analysis of Ladle Furnace and the Assessment of the Cost-effectiveness of Pure Oxygen Combustion, The 25th Nat. Conf. Combust. & Energy, Kaohsiung, Taiwan, 2015.

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